Bloomy Controls, Inc.

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Configure Battery Pack Simulator for Battery Management System (BMS) Hardware-in-the-Loop (HIL) Testing

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Customized configuration for battery pack simulator by Bloomy

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Battery Management Systems Testing

Bloomy Controls, Inc.

Bloomy Controls, Inc.

A Battery Management System (BMS) is an embedded unit performing critical battery functions, including cell monitoring and balancing, pack charge and discharge control, safety, and communications. The BMS must be tested early in development to optimize control algorithms, as well as during manufacturing to ensure reliable functionality. Bloomy’s family of BMS test systems provides a consistent platform for engineers to bring a BMS to market faster, and more reliably.

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Thermocouple Simulator Module for SLSC

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Bloomy’s 8-Channel Thermocouple Simulator Module provides eight channels of galvanically-isolated thermocouple simulation and simulates types E, J, K, M, N, and T thermocouples. High-precision digital-to-analog converters which are isolated from each other and from system power provide sub-microvolt resolution and accuracy. Built-in switching provides open-circuit faults as well as switching to system calibration resources.

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Bloomy Simulation Reference System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The Bloomy Simulation Reference System provides a hardware in-the-loop (HIL) test environment for dynamic, closed-loop testing of many aerospace and transportation control systems. The reference system integrates the computing, I/O, and software components needed for standalone use or to form the basis of a more complex test system.

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SLSC and CRIO Modules and Accessories

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Our approach to delivering a high-quality Aerospace, Automated Test Equipment (ATE) asset begins with leveraging National Instruments hardware and software standard platforms. Beginning with high quality instrument platforms for standard Input and Output (I/O), we leverage NI’s PXI and Compact RIO platforms. Extending these system is NI’s unique platform for Switching, Loads and Signal Conditioning (SLSC), which allow the standard I/O to be customized for high performance aerospace industry applications.

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VDT/Resolver Simulation Module for SLSC

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Bloomy's VDT/Resolver Simulation Module offers eight channels of variable differential transformer (VDT) sensor simulation at an unmatched price point. Its highly-flexible nature allows each channel to be configured independently for simulation of a linear variable differential transformer (LVDT), a rotary variable differential transformer (RVDT), or a resolver. Versatile, separate E1 and E2 returns allow each channel to be connected in a 4-, 5- or 6-wire configuration. The included VeriStand SLSC driver also allows each channel to simulate two 4-wire sensors where shared excitation is acceptable.

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Battery Fault Insertion Unit

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The Battery Fault Insertion Unit (FIU) provides intelligent switching of cell-simulation channels for the Battery Simulator 1200. The switching capability enables simulation of open-circuit and short-to-rail fault conditions on any cell channel for the purposes of battery management system (BMS) testing. Additionally, a four-wire auxiliary input allows you to connect an external digital multimeter (DMM) instrument to any cell channel for very high-accuracy bypass current and cell voltage measurements. Each FIU provides 24 independently-programmable cell-switching channels for one or two 12-cell Battery Simulator 1200 units. Additional Battery Simulator 1200 and FIU instruments can extend functionality up to 120 series-connected cell channels.

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Systems Integration (SIL) Lab Data Acquisition

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Bloomy’s SIL data system allows testing and simulation of every system component on the aircraft. The functionality of these complex integrated systems are fully tested, debugged, and verified safely in the lab prior to flight testing. This reduces cost and schedule for new aircraft. Bloomy has applied its expertise to multiple SILs.

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EFT Module for Teststand

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The Electronics Functional Test (EFT) Module for TestStand provides out-of-the-box tools to speed up development of automated tests for electronic assemblies including PCBAs, subassemblies and final assemblies. Test engineers can develop, deploy and execute test sequences quickly and efficiently with minimal custom code development for a shorter time-to-solution.

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Multipurpose Mobile PXI DAQ System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The mobile DAQ system achieves seamless integration among signal conditioning, data acquisition, and synchronization that benchtop instruments would not have achieved. By choosing this system over using benchtop instruments, United Technologies Research Center saved hundreds of thousands of dollars.

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Simulation Systems

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Bloomy offers Simulation Systems for Hardware in-the-Loop (HIL) and open loop test of electronic controls and mechanical actuators for all types of transportation and defense systems including aircraft, rail, automobiles and ships. These systems, now deployed at major aerospace, locomotive and military manufacturers and research facilities worldwide, provide world-class, high-fidelity simulated environments for use in both closed-loop and open-loop testing. Because Bloomy’s Simulation Systems are largely constructed from COTS components, time to first test can be reduced significantly, and their highly-customizable nature allows your test system experts to provide your unique IP to differentiate your product from your competitors.

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Mixed Signal Battery Test System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The Mixed-Signal Battery-Test System is an automated test platform designed to meet today’s advanced battery test requirements. The platform is ideal for testing a range of battery cells and packs, and can be used in applications such as research and design, quality control, and end-of-line manufacturing. Its distributed architecture provides a scalable solution with configurable system components to accommodate specific applications.

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Interface Panel for SLSC

THROUGHPOINT™

Bloomy Controls, Inc.

THROUGHPOINT™ - Bloomy Controls, Inc.

Bloomy's ThroughPoint™ Interface Panel provides a simple, yet highly-flexible connection between the unit under test and resources in a National Instruments Switch/Load/Signal Conditioning (SLSC)-based test system.

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Battery Management (BMS) Environmental Test System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The BMS Environmental Test System is a configurable platform simulating the essential signals used by Battery Management Systems (BMS) and cell-monitoring modules with the ability to perform environmental testing on multiple BMS units simultaneously. The system implements single-point value testing to evaluate specific BMS functions such as cell over and under voltage scenarios, cell leakage current, lost communications, or faulty system IO.

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Validation System

FLEX BMS

Bloomy Controls, Inc.

FLEX BMS - Bloomy Controls, Inc.

The FLEX BMS™ Validation System is a quick-connecting, highly flexible test system for rapid evaluation of centralized, single-board and distributed battery management systems. Utilizing Bloomy’s industry-leading battery cell simulators, COTS instrumentation, industry-standard connectors, and models that run in real-time, the FLEX BMS™ Validation System can easily be reconfigured to test a wide variety of BMSs. The FLEX BMS™ Validation System is used by national and regional safety and standards labs for certifying the BMS for a wide array of e-mobility products and applications.