Process Control
See Also: Process Controllers, OPC
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Process Control Instruments
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Sensors to measure process conditions and valves to influence process operations are essential for all aspects of engineering practice. Engineers want to design and operate processes that remain in safe conditions, produce the desired amounts of high quality products and are profitable. Therefore, engineers must provide measuring devices for key variables and valves (or other devices, such as variable speed electric motors) to influence of “steer” the process. This site provides educational material on sensors and valves for use in the process industries.
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Isolated Process Control Signal Conditioning Products
SCIM7B
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SCIM7B Isolated Process Control Signal Conditioning Modules provide a complete selection of backpanels DIN rail mounting accessories, interface cables and rack mounting hardware.Each SCIM7B module provides a single of isolated analog input or output. Various input modules accept analog voltage or current signals from all types of field sensors and sources, filter, isolateamplify, linearize and convert these input signals to high-level analog outputs suitable for use in a process control system. Output modules accept high-level analog voltage signals from a process control system, then buffer, isolate, filter, convert and amplify before providing a current or voltage output to a fielddevice.
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Process Control Actuators
SM-6000
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*Torque range up to 35,256 Nm (26,000 lbf.ft)*Up to 313° rotation*Double O-ring sealing*Continuous unrestricted modulating duty*Manual override standard*HART®, Profibus® & Foundation Fieldbus® available*Automatic torque limiting*Self-locking drive system to hold in last position and prevent backdriving up to 125% of torque rating*AC input power (1-phase and 3-phase)*Temperature range from -40° F to 185° F (-40° C to 85° C)*Manual override standard
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Calibration & Repair Services for Instruments in Process Control
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Meeting customer needs is our number one priority. Hastings Instruments offers free technical support as well as personalized one-on-one customer service through a diverse organization of field Customer Service Representatives and Distributors. We have more than 50 field Customer Service Representatives that are situated to provide local support throughout the world.Additionally, reaching our Customer Service Department is only a toll-free number away (USA) and is available for your convenience. Faxing or E-mailing your question first will assure that it is reviewed before you speak to a Customer Service Representative. Also, following the steps listed in our trouble shooting guides (included in each product instruction manual) may help direct you to the appropriate department before you pick up the phone to call.
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Process Control Instruments
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burster präzisionsmeßtechnik gmbh
Measuring accuracy of up to 0.05 %, sampling rate 10 kHz maximal, innovative evaluation elements, i.e. windows, thresholds, trapeziums, envelope curves, freely definable mathematical operations, two synchronous processes can be monitored, 128 measuring programms, intelligent Signal sampling, programmable I/O functions, Ethernet, USB, RS232, extensive diagnostics and statistical analysis, all usual sensor interfaces, variable fieldbus interfaces, powerful PC Software
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Post-Diffusion Process Control
Suns-Voc MX
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Perfect for paste-firing optimization and process control. Open-circuit method indicates the upper bound of efficiency for any solar cell precursors
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12-Channel VME Current Loop/Process Control I/O Module
V220
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The V220 is ideal for driving and sensing transducers in computer or PLC-based control systems. It can also be used to simulate complex industrial processes to control systems under development and certification.
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Industrial Cameras/ Image Precision
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Camera-based inspection, identification and process control.
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Labratory Micro-Spot XRD Residual Stress Analysus with both Iso- and Side-Inclination Methods
AutoMATE II
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Residual stress may be created during the manufacturing process of a material, or it may accumulate in a structure over many years in operation. In either case, this stress can have a serious negative effect on a product's quality, durability and lifetime. Accurate detection of residual stress is an important element of the quality control process and helps predict the service lifetime of products.
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Coating Thickness Measurement Gages
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Coating thickness or dry film thickness (DFT) is an important variable that plays a role in product quality, process control, and cost control. Measurement of film thickness can be accomplished by selecting the best mil gage for the particular application.
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Potentiometers
Accu-tach / Accu-dial
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Programmable potentiometers with LCD display and feedback display in user units.• Replaces traditional potentiometers• Precise process control and feedback• Reduces costly downtime and product waste• Easy to install and calibrate• Tough ABS plastic enclosure - NEMA 4 rated• Small footprint - only 1.95" x 3.10"
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8/16-CH 16-Bit Analog Output Cards
PCI-6208/6216 Series
Analog Output Module
ADLINK PCI-6208/6216 series are 8 or 16-CH, 16-bit, analog output cards. The PCI-6208V-GL offers 8 voltage outputs with ±10 V range, featuring 15-bit monotonicity and 10 V/μs slew rate. The on-board analog switches minimize the power-on glitches. PCI-6216V expands the voltage output channels to a total of 16 for higher analog output density requirements. In addition to the voltage output functions, the PCI-6208A features 8 current outputs with ranges of 0-20 mA, 4-20 mA, and 5-25 mA. The daughter board EXP-8A provides high-quality voltage to current transducers. The PCI-6208A device is capable of delivering 14-bit monotonicity with 1.3 mA/μs slew rate. ADLINK PCI-6208 series devices provide high-resolution, high-density analog output functionalities and are suitable for ATE, signal generation, industrial process control, servo control and other industrial control applications.
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Parallel Interface Voltage Output D/A Converters
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Analog Devices offers a large portfolio of parallel interface voltage output D/A converters (DACs). We provide precision, fast settling, rail-to-rail micropower VOUT D/A converters, with resolutions of 8 bits up to 16 bits, single-channel to 40-channel density, and a unipolar or bipolar supply. These devices are used in a wide variety of applications such as process control, automotive test equipment, or digital gain and offset adjustment.
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Conventional Extractive System
ML660
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The Teledyne ML®660 conventional extractive system is designed to extract and condition hot, wet stack gas for a dry basis measurement of any combination of SO2, NOx, CO, CO2, and O2. This system can be configured specifically for 40CFR60, 40CFR63, 40CFR75 compliance, and process control applications.
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Isocratic Pumps - Single Piston, Positive Displacement Piston Pumps
ReaXus LS Class
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The reliable ReaXus LS Class consists of single-headed, positive displacement piston pumps incorporating advanced cam designs for very low pulsation.The pumps are ideal for a wide variety of applications, Semi-Prep LC, metering & dispensing, and general laboratory use. Standard fluid path materials are Stainless Steel with PEEK options. Other available features include jacketed heads for temperature controlled processes. With 5 mL/min, 10 mL/min, and 40 mL/min versions available, and pressure capability up to 6,000 psi, these versatile pumps will meet the most demanding applications.Features include automatic pressure compensation, Pulse Dampener, integrated Prime-Purge Valve, interactive keypad control, and complete PC control and status through RS-232 and Micro USB 2.0 ports. The unique LS Class provides the highest performance/cost ratio in a compact package.
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Position Sensors
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Position sensor is a device that can detect the movement of an object and converts these into signals suitable for processing, transmission, or control. TE Connectivity (TE) is a leading manufacturer of industrial linear and angular position, tilt and fluid level sensors. Both off -the-shelf and custom position sensing solutions are available featuring our core technologies, including inductive, potentiometric, magnetoresistive, hall effect, reed switch, electrolytic and capacitive sensing.
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Product Testing
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E-Z-Hook can provide most client requested test reports for their purchased product. Some of our more common report requests include first article inspection, process control plans, product validation, RoHS, and tensile tests. In addition to product test reports, we can incorporate additional inspection criteria and lot number management if needed. Please contact us to discuss your custom test and inspection requirements.
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LCZ LCR Meter
SS1063
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This (SS1061 / SS1062 / SS1063) LCZ Meters are a test system for passive components designed for the use in electronic inspection or production process for quality control. They meet any demanding requirement on production speed and precision, discrimination of qualified products from unqualified ones, as well as internal setup, storing and calling function for up to 10 instrument groups, so they Like as: transformer, inductor, resistor, capacitor, relay, motor, generator, eletric valve, contactor,cable,wire,etc.
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Materials Metrology
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Nova is a market leader for innovative thin film metrology and process control technologies. We develop highly sensitive in-line metrology solutions on high productivity platforms, thereby enabling critical metrology solutions to be closer to a semiconductor fab’s process and integration needs.Our technologies enable customers to accurately detect and quantify small variations in film composition and thickness, thereby influencing better device functionality, and improved manufacturing yield.
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Piezo Vacuum Gauge
HVG-2020A
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Gas Composition Independent!The HVG-2020A vacuum gauge from Teledyne Hastings is a media-isolated, gas composition independent, piezoresistive instrument that provides accurate pressure measurement throughout the rough vacuum region.The HVG-2020A is easy to install, and the optional display provides the users with several different views, or modes of operation. The HVG-2020A is very flexible and can provide both analog and digital output to easily integrate into process control. A wide variety of linear analog output signals may be selected. This makes the HVG-2020A an excellent choice to replace more expensive capacitance manometers. Digital output can include RS232 and RS485 via a small jack on the top of the instrument. A USB connection is also available on many models which makes connection and operation very easy. Free Windows data acquisition software for data logging is available for the HVG-2020A.
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Stylus Profilometry
Dektak®
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Bruker's Dektak stylus profilers are the product of over four decades of proprietary technology advances. They provide repeatable, accurate measurements on varied surfaces, from traditional 2D roughness surface characterization and step height measurements to advanced 3D mapping and film stress analyses. Dektak surface profilers have been widely accepted as a superior solution for measuring thin film thickness, stress, and surface roughness and form in applications ranging from educational research verification to semiconductor process control.
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Industrial Operations
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Schweitzer Engineering Laboratories, Inc.
Comprehensive power management systems optimize power delivery to minimize production interruptions and save money. SEL power management, process control, and automation products are designed for the conditions common in industrial power systems.
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3D Point Cloud Data Viewing, Cleaning, Editing, Leveling, and Alignment Software Package for BV5000 3D Data Processing
QuickStitch Powered by EIVA
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QuickStitch is an easy-to-use 3D point cloud data viewing, cleaning, editing, leveling and alignment software package designed specifically for BV5000 3D data processing. The intuitive controls and user interface allows operators to quickly learn cleaning and alignment techniques. QuickStitch provides customers a fast and simple way to produce clean and aligned data sets to their customers.
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kSA BandiT PV
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Harness the power of this patented technology to improve your process control. Measure and control uniformity, thickness, band gap, temperature, surface roughness and more.
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Opto-Isolated Current Loop Signal
4029
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SPECTEC Innovative Sensor Solutions
SPECTEC's Model 4029 digital opto-isolated current loop signal conditioner prevents ground loops and interrupts any galvanic signals riding on magnetic speed sensor's output signal.. This signal conditioner converts magnetic, variable reluctance and inductive sensors' sinusoidal signals into a 4-20 mA output suitable for interfacing with process control units, dataloggers, flow controllers, and computers.
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Process Counter
CT6000
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Full-logic control process counter.• Displays process, batch, total, and rate• Optional relay outputs and/or 4-20 mA analog output• Completely field adjustable• Full diagnostic functions• 3 programmable transistor setpoint outputs and inputs• Bi-directional counting• 115, 230 VAC (50-60 Hz) and 10-30 VDC power options
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Machine Vision Systems
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BCO uses National Instruments hardware and software tools for image acquisition and processing to address applications such as quality and process control, automated testing for semiconductor, automotive and electronics, intelligent monitoring, and medical imaging.
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Direct Reading Spectrometer
CX-9000
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WuXi CREATE Analytical Instrument Co. Ltd.
CX-9000 full spectrum of direct-reading spectrometer is the introduction of European technology, the use of internationally recognized most advanced CCD spectrometer designed for the analysis of non-ferrous materials product technology development. The products are widely used in the production process control in metallurgy, casting, machinery, automobile manufacturing, aerospace, weapons, metal processing and other fields, Front laboratory, central laboratory product testing. CX-9000 full spectrum of direct-reading spectrometer , small size, good stability, low detection limits, analysis speed, low operating cost, easy operation and maintenance, is ideal for the control of product quality.
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Materials Metrology
VeraFlex Family
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World-class XPS and XRF metrology technologies for semiconductor process control.
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PCIe-7841, Virtex-5 LX30 FPGA, 200 kS/s Multifunction Reconfigurable I/O Device
781100-01
Multifunction Reconfigurable I/O
Virtex-5 LX30 FPGA, 200 kS/s Multifunction Reconfigurable I/O Device - The PCIe‑7841 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of system timing and synchronization. You can customize these devices with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware‑in‑the‑loop testing, custom protocol communication, sensor simulation, and high-speed control. The PCIe‑7841 features a dedicated A/D converter per channel for independent timing and triggering. This design offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical DAQ hardware.
