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Predictive Maintenance
Statistical and behavioral understanding of equipment to fortell maintenance.
See Also: Maintenance
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Predictive Maintenance
Predictive Maintenance (also known as Condition Based Maintenance) defines the need for maintenance tasks based on the actual condition of the machine.Predictive maintenance helps to eliminate catastrophic equipment failures, extends the operational life of machine components and reduces the costs of parts and labor.
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Verification And Diagnostic Tools
Y1131A
Provides module-specific tests to troubleshoot relay failures and predict maintenance requirements.
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Vibration Analysis and Balancing Tools
PRÜFTECHNIK Condition Monitoring GmbH
Predictive maintenance tools for vibration analysis can help prevent machine failure and avoid costly production downtime. Our vibration analysis tools are used for condition monitoring on rotating equipment to help detect early component wear and damage. Vibration analysis and balancing are integral parts of any condition-based and predictive maintenance program.
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Service & Support Product
Datacolor GUARDIAN
GUARDIAN™ is a comprehensive, service & support product, giving peace of mind at a very affordable price. Datacolor GUARDIAN is the ultimate remote instrument monitoring solution;a unique predictive maintenance program for Datacolor’s spectrophotometers that employs periodic diagnostic testing and review by trained Instrument Experts.
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CorSense™ Environmental IoT Sensors
Our line of CorSense™ wireless sensors are capable of monitoring air quality, humidity, barometric pressure, temperature, current, vibration, and more.Built with a rugged case and able to withstand harsh industrial environments, these sensors are all tested to ISO standards. When paired with CorGateway, sensors gather and transmit data securely to a Corvalent CorEdge computer anywhere from 2 to 28 miles away.Extremely energy efficient, CorSense IoT sensors can also run on batteries for up to 2 years.9 different sensor options:-Smart Vibration & Temperature Sensor -CO2, Temperature, Humidity & Particulate Matter Sensor -CO2, Temperature & Humidity Sensor -Temperature, Humidity, Pressure & Air Quality Environmental Sensor -Precision Pressure Bidirectional Differential Sensor -Pressure Bidirectional Differential Sensor -AC Current Monitor -Vibration & Temperature Sensor -Predictive Maintenance Module Sensor
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Digital Oxygen Sensor
Memosens COS81D
Memosens COS81D is the ideal oxygen sensor for hygienic applications such as fermentation and inertization. Its precise, long-term stable measurements and its permanent self-monitoring ensure the most reliable measured values to help meet your desired product quality and optimize product yield. Thanks to Memosens digital technology, COS81D combines maximum process and data integrity with simple operation. It enables lab calibration and facilitates predictive maintenance.
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Corona Camera
UV-260
Being with high sensitivity UV-260 is a power tool to detect UV emission in full daylight with high signals from faraway and nearby sources. UV-260 is an ideal predictive maintenance device for overhead transmission lines and high voltage substations. UV-260 is newest genaration of UV imaging system with an emphasis on high performance functionality and easy operation, it is widely used in transmission line inspection, electrical utilities, HV research institutes, HV electrical component inspection, HV panal inspection, service providers, laboratories and more.
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Condition Monitoring Software
Emonitor
No matter what requirements you have – simple or complex, the Emonitor Condition Monitoring Software (CMS) is a one-size-fits-all solution for establishing and executing a condition-based predictive maintenance program. CMS combines all the capabilities from the entire legacy Emonitor suite into one solution. There are no tag limits, no functional levels, no decisions to make between budget and function.
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Sulfur Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Vibration Analyzer
CoCo-70X
The CoCo-70X is Crystal Instruments’ latest handheld vibration analyzer, featuring an improved user interface and redesigned chassis. The CoCo-70X is a four-channel vibration analyzer with an IP-67 rating, designed specifically for the machinery Predictive Maintenance (PdM) community. The CoCo-70X offers powerful processing capabilities and an intuitive user-interface, providing users with an easy-to-use data collection experience.
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Pressure Accelerated Aging Test Chamber (HAST)
Guangdong Test EQ Equipment co., Ltd.
- Hyper-Accelerated Aging: Combines high temperature, 100% RH, and pressure to simulate decades of environmental degradation in days.- Precision Control: Triple-redundant PT100 sensors and PID algorithms for<1% pressure fluctuation.- Safety Systems: Auto-pressure release valves, hydrogen gas detection (for battery/polymer tests), and emergency cooling.- Corrosion-Resistant Build: SUS316L stainless steel interior, PTFE-coated seals, and ceramic-coated heaters.- Smart Connectivity: IoT-enabled remote monitoring, predictive maintenance alerts, and compliance with FDA 21 CFR Part 11 data integrity.
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NI-9247, 50 kS/s/ch, 50 Arms, 147 Apk, 24-Bit, 3-Channel C Series Current Input Module
783589-01
50 kS/s/ch, 50 Arms, 147 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9247 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).
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Power Meters
ACI power meters can reduce energy consumption through predictive maintenance, identification of underperforming equipment, calculation of ROI, and many other measurements. They can communicate with a BMS or work as stand-alone data loggers. ACI has the technical knowledge to ensure your installation is on time and on budget.
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Vibration Diagnostics System
VDS
The Vibration Diagnostic System (VDS) is a vibration data management system designed specifically for the machinery Predictive Maintenance (PdM) community. It harnesses the graphic display capabilities of Crystal Instruments EDM Software for the work of machinery vibration analysts.
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SmartDiagnostics
An innovative predictive maintenance system for pumps, motors and other rotating industrial and commercial equipment, KCF SmartDiagnostics® was designed from the outset as an affordable, integrated suite of products that puts predictive maintenance within practical reach of medium and small operations - anyone that demands the best protection and longest life from key machinery. With SmartDiagnostics® you give your machines a voice so they can tell you when they need attention!
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Carbon Compounds Analyzers
TML's Carbon compound analyzers utilize Gas Filter Correlation combined with reliable NDIR (non-dispersed infrared) technology to produce very stable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Platform
Diagnostics as a Service
Augury brings artificial intelligence technology to the maintenance world with a next-generation Predictive Maintenance solution. The platform listens to your machines, analyzes the data in real-time, and provides accurate and actionable diagnostics in-house.
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NI-9246, 50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module
783920-01
50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9246 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).
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Carbon Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API's Carbon compound analyzers utilize Gas Filter Correlation combined with reliable NDIR (non-dispersed infrared) technology to produce very stable and accurate gas measurements. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Vibration Condition Monitoring
Vibration Condition Monitoring is a predictive maintenance method that allows for early detection of problems with vibration. The techniques of Vibration Condition Monitoring share a common objective of indicating early signs of deterioration or malfunction in machinery. It also helps to reduce failures in your workplace as well as increasing your safety and machine performance.
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Handheld Infrared Oil Analyzer
FluidScan® 1000 Series
The FluidScan® 1000 series handheld Infrared oil analyzer provides direct quantitative measurement of a lubricant’s condition and plays an important role in Machine Condition Monitoring (MCM) for proactive and predictive maintenance in Reliability Management programs. It determines when oil needs to be serviced due to degradation of the oil chemistry or contamination by other fluids such as water or the wrong oil. It is compliant with ASTM D7889 “Standard Test Method for Field Determination of In-Service Fluid Properties Using IR Spectroscopy”.
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Wind Turbine Condition Monitoring
It has also become increasingly apparent in recent years that the wind turbine industry has recognised the importance of condition-based monitoring, especially for offshore wind turbines, where access is often limited.To increase reliability and minimise down time, many wind turbine manufacturers, owners and operators are turning to condition-based monitoring systems, aimed at predicting wind turbine maintenance issues, so that operators can quickly and effectively carry out predictive maintenance, repairs and replacements of components when needed, without the need for costly routine maintenance checks and visits. As a result, a condition monitoring system increases operational time, improves site performance and reduces maintenance costs for wind turbines, especially offshore ones.
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CMOS Type Micro Laser Distance Sensor
HG-C1000L
Panasonic Industrial Devices Sales Company of America
The IO-Link technology makes it possible to continuously collect and process data and to control the HG-C1000L. This allows users to implement predictive maintenance and to monitor the operation in machines and assembly lines. Processing the multitude of data requires users to invest know-how and time. To reduce the workload for the customers, Panasonic has developed a self-diagnosis function specifically for this sensor. This function sends sensor data via IO-Link to a higher-level fieldbus, thus informing about the state of the sensor directly. This way, the amount of production data and the work needed to analyze the data is reduced.
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Wireless Current Quality Analyzer and Motor Analyzer - 3SIQ
Signals & Systems India Private Limited
3SIQ enables current quality analysis using wireless technology and thus allows operators to work from a safe distance. This Industry 4.0 and ISO 50001 Condition-based monitoring solution seamlessly combines the flexibility of using any Smart Phone or Tablet to provide powerful analytics and insights towards predictive maintenance, making the maintenance engineers’ life not just safer, but smarter as well.
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Structure-borne Probe
T20
The structure-borne ultrasonic probe T20 is used for condition monitoring of machines, systems and processes, given that they generate detectable structure-borne sound in the ultrasonic range. Changes in the sound signals indicate a change in the condition and/or process of the plant. The detection of these changes forms the basis for condition monitoring in predictive maintenance.
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Photovoltaic
For solar panel installations, problems such as insulation resistance degradation or issues with ground/earth continuity can pose a risk to safety as well as efficient operation. Continuous and predictive maintenance is essential to ensure regulatory compliance as well as the prevention of electrical hazards and fire risks, and enables operators to ensure the optimal performance of PV installations.
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Static Electric Motor Analyzers
Baker Instruments’ static motor test equipment is the industry-leading suite of products for detecting weaknesses and faults in the insulation systems of electric motors, generators and coils. Employing both low-voltage and high-voltage tests – such as Baker’s signature surge test - these essential troubleshooting and predictive maintenance tools allow maintenance professionals to assess any need to maintain or replace specific motors and generators that support their business. Equally at home in the motor repair shop or on a plant floor, these testers ensure that the electrical condition of your rotating machinery is understood.
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Leaky Insulator Detector
LIDOR
The Leaky Insulator Detector (LIDOR) is two-piece hand held non-destructive inspection system which utilizes AC/DC Current sensor and Ultrasonic technology for predictive maintenance. The Leaky Insulator Detector (LIDOR) has a Flexible clamp sensor and Ultrasound Receiver.
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Predictive Vibration Monitor Solutions
VMU
Vibration Monitor Units (VMUs) from Astronics employ proven vibration analysis to predict the failure of fans and other rotating equipment on passenger and cargo aircraft. Accurate prediction allows maintenance to intervene before a failure can occur, eliminating the resulting smoke or smoke smell event that can result in costly flight delays, diversions, emergency landings, or cancellations.
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Cameras
IRCameras is a subsidiary of Santa Barbara Infrared, a long-time leader in the design and manufacture of electro-optical (E-O) test instrumentation. SBIR, in turn, is part of HEICO Corporation, a technology-based aerospace company that’s been engaged in niche market segments within the aerospace, aviation and electronics industries for more than 40 years. Together we are uniquely positioned to advance development of thermal imaging technologies, and to commercialize these technologies for a wide range of applications including: nondestructive testing, predictive maintenance, online process monitoring and control, scientific research, target signature, security and surveillance and many more.
