Process Monitoring
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Product
Process Monitoring and Control Systems
ComoNeo and ComoScout
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Consistent digitization increases product quality and cost-effectiveness in injection molding production. The ComoNeo and ComoScout process monitoring system ensure that both newcomers and experienced users can monitor and control their processes precisely and efficiently.
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Product
Advanced IR Gas Analyzer For Process Monitoring
T-Series
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T-Series Inline Gas Analyzer improves gas measurement accuracy over the traditional non-dispersive infrared (NDIR) analyzers using Tunable Filter Spectroscopy (TFS™), a spectroscopic scanning technique capable of generating slices of spectra in the infrared region. Each scan produces an absorption spectrum which is used to identify compounds and provide concentration values. TFS technology improves gas identification accuracy and selectivity by subtracting out spectra from interferent gases within the same infrared regions. This spectral processing capability also provides multi-component measurement.
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Pharmaceutical Process Monitoring
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Our pharmaceutical products target aseptic fill/finish manufacturing applications including manufacturing operations that utilize barrier isolators and lyophilization, often used to process the fastest growing segment of the pharmaceutical industry, biopharmaceuticals.
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Analyzers of batteries
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LLC "Megaron" develops and manufactures instruments for measuring parameters of various chemical current sources, devices for testing batteries. This equipment of varying complexity, from simple, designed for a specific battery, with the possibility to universal computer monitoring processes.
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Product
Tool and Process Monitoring
BK MIKRO
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BK Mikro is typically used as a broken tool detection system but can also be used for many other applications such as object inspection, position recognition and checking for part defects. The selection of the scanner and controller for broken tool detection systems is mainly application based. Follow the links below to explore specific models or contact us with application questions about our broken tool detection systems.
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Product
Software
MOS C-V Measurement and Analysis
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Materials Development Corporation
MOS capacitance-voltage measurement is one of the most common process monitoring diagnostics employed in device manufacturing. A vast amount of information can be derived from this simple test.
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Product
Alarms
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Devar alarms are designed to accurately monitor process trip-points from current, millivolt, DC volts and thermocouple signals. These alarm points can be easily set in percent of signal or directly in engineering units. The units will constantly monitor the set point against the actual signal and switch a 10 amp SPDT relay when the set point is exceeded. Alarms are available in wall mount, panel mount, track or DIN rail mount, AC/DC line voltage powered or loop powered versions.
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Product
Magnetic Particle Flaw Detector
MT-1A
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MT-1A digital portable magnetic flaw detector, adopts large capacity lithium battery power supply. DC is exchanged into AC by the inverter and the phase shifted signal processor to provide power for the detector, it solves the shortcomings of traditional magnetic particle detector relying on the 220V power supply. It has low power consumption and can continuous work for more than 4 hours. The battery can be charged while working or off. It can real-time monitoring, process image, save data, print the test report, track inspection results, meet the requirements of standard operation and management. Especially suitable for the field without power supply field testing and high-altitude operations, it realizes the innovation of magnetic powder digital inspection.
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Product
Process Ozone Instruments
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Teledyne Advanced Pollution Instrumentation
All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring. Below is a list of a range of Teledyne API process ozone instruments.
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Product
Ultra-compact thermal imaging core
Dione S 1024 CAM Series
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The Dione S 1024 CAM series is based upon the Dione 1024 OEM thermal imaging core with 1024×768 pixels and 12 μm pixel pitch. The NETD is less than 40 mK (available upon request) or 50 mK. The maximum frame rate is 80 Hz.Dione S 1024 CAM is a LWIR uncooled thermal imaging SWaP module with housing supporting M34/M45 lens (optional).Dione S 1024 CAM series benefit from Xenics image enhancement for advanced image processing while keeping power consumption low. Moreover, GenICam compliance and the availability of multiple lenses provide a high level of tunability for optimal integration into many systems.The compact Dione S 1024 CAM series find applications in safety and security, transportation and industrial process monitoring.
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Product
Reid Vapor Pressure On-Line Analyzer
MiniVap On-Line RVP Analyzer
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MINIVAP ON-LINE is a process monitoring analyzer for the determination of the vapor pressure of gasoline, crude oil, LPG and NPG. Also, the vapor-liquid ratio (LVR) of gasoline can be measured. The measuring principle is identical to the worldwide used laboratory instruments MINIVAP and therefore the MINIVAP ON-LINE produces equivalent results.
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Product
IPS BEACON
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The Flowserve IPS Beacon is a data acquisition, logging and visual alert device that monitors process pump health. Mounted atop the pump bearing housing, the intrinsically safe Beacon checks power-end vibration (x-y-z axis) and temperature against pre-set limits, logging this data with a time and date stamp when an alert situation occurs.
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Product
Industrial High Temp Thermal Camera
FLIR TG297
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The FLIR TG297 is a one-of-a-kind industrial diagnostic tool that combines accurate temperature measurement with the ability to image up to 1030°C (1886°F). Patented FLIR MSX® (Multi-Spectral Dynamic Imaging) enhancement improves image clarity by embossing visual scene details on full thermal images. The TG297 is ideal for high-temperature industrial uses such as measuring the heat of glass furnaces, kilns, and forges as well as manufacturing applications, allowing you to accurately target potential faults, troubleshoot repairs, and monitor processes. Record images to assure your team that machinery and systems are functioning safely and at peak efficiency.
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Product
Industrial pH Meter
HP-480(W)
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The industrial pH meter, HP-480(W) is a standard type pH meter equipped with frequently used functions suitable for on-site use. It supports a wide range of applications from manufacturing process monitoring, quality inspection, fisheries, aquaculture and many other industries.
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Product
32-CH/64-CH Isolated Digital I/O PCI Express Card With Digital Filter
AX92351
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The AX92351 is a 64-ch isolated digital I/O PCI Express card with 2,000VDC isolation protection. This high-density digital I/O card with high-speed PCI Express x1 bus is excellent for use in applications requiring digital control or monitoring, such as semiconductor machinery, PC-based industrial machinery, programmable I/O logic control, and process status monitoring. The AX92351 features 32 isolated digital input channels and 32 isolated digital output channels with isolation protection of 2,000V for industrial applications where high-voltage isolation is required. It is equipped with a board ID feature for easy identification of multiple cards in single system. There is a digital filter function to prevent input signals from carrying noise or a chattering. Each isolated input has a sink or source current which supports dry and wet contact for maximum application flexibility. The card has a wide range of input voltage from 10 to 30V to meet most industrial application needs. The AX92351 also provides two interrupt sources on digital input channels. Digital output has open controller and supports maximum 30VDC. The read-back function is another useful function that allows monitoring each output port.
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Product
High-Resolution Thermographic Camera
Ceres T 640 Series
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The Ceres T 640 series is based upon the Dione 640 OEM thermal imaging core with 640×480 pixels and 12 µm pixel pitch and NETD of less than 50 mK. The camera offers superior on-board thermographic performance (accuracy, stability) in the temperature range up to 400 °C.The Ceres T 640 camera outputs full frame images at 60 Hz via either a CameraLink or GigE Vision interface – all GenICam compliant.The compact size and excellent thermographic stability and accuracy, and GenICam compliant interfacing allow for easy integration in demanding industrial thermography applications.The camera offers one standard option of lens and thermal calibration pack.The compact Ceres T 640 series find application in process monitoring, medical and scientific and advanced research.Benefits & Features• Compact size and high-performance• Superior on-board thermographic performance (stability, accuracy)• GenICam compliant• Uncooled operation
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Laser Measurement Systems
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Starrett-Bytewise offers laser-based measurement systems that are employed on the factory floor for quality monitoring, process control and inspection. We are a vertical technology company with in-house resources for designing sensors, systems and software. We deliver products through our own sales and service network. Starrett-Bytewise is based in Columbus Georgia, USA, with offices in Europe and China, and is supported by independent sales and service representatives around the world.
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Cameras
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IRCameras is a subsidiary of Santa Barbara Infrared, a long-time leader in the design and manufacture of electro-optical (E-O) test instrumentation. SBIR, in turn, is part of HEICO Corporation, a technology-based aerospace company that’s been engaged in niche market segments within the aerospace, aviation and electronics industries for more than 40 years. Together we are uniquely positioned to advance development of thermal imaging technologies, and to commercialize these technologies for a wide range of applications including: nondestructive testing, predictive maintenance, online process monitoring and control, scientific research, target signature, security and surveillance and many more.
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Product
Plasma Process Monitors
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Plasma process monitors to monitor plasma emissions during semiconductor manufacturing processes such as etching, sputtering and CVD.
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Product
Limit Alarms
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Process limit alarms monitor sensor or process current input signals and trip a relay output if the input exceeds a user-defined hi/lo setpoint limit. Select from AC-, DC, and loop-powered models. Configuration is easy with Windows software, push-buttons, switches, or pots for settings depending on the series.
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Substrate Manufacturing
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KLA’s substrate manufacturing portfolio includes defect inspection and review, metrology and data management systems that help substrate manufacturers manage quality throughout the wafer fabrication process. Specialized wafer inspection and review tools assess wafer surface quality and detect, count and bin defects during production and as a critical part of outgoing wafer qualification. Wafer geometry systems ensure the wafer shape is extremely flat and uniform in thickness, with precisely controlled wafer shape topography. Data analysis and management systems proactively identify substrate fabrication process excursions that can lead to yield loss. KLA’s substrate manufacturing systems support process development, production monitoring and final quality check of a broad range of substrate types and sizes including silicon, prime silicon, SOI, sapphire, glass, GaAs, SiC, GaN, InP, GaSb, Ge, LiTaO3, LiNBO3, and epitaxial wafers.
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Product
Load Cell DIN Rail Signal Amplifier
LCD20
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Our intelligent strain gauge bridge amplifier is a compact, stackable microprocessor based unit specifically designed to control and monitor process applications. Flexible connection to most load cells, pressure or strain gauges over a wide range of sensitivities. The unit provides isolated current 4-20mA and voltage 0-10V analogue outputs and two digital inputs. Two set point relays can be configured to set thresholds such as net, gross, peak and valley. Powered from a wide ranging DC supply, the DIN rail amplifier is supplied with 2 part screw connectors for ease of installation.
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Product
Automatic Cleaning and Calibration
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Knick Elektronische Messgeräte GmbH & Co. KG.
Fully automatic process monitoring in combination with the analysis measuring system Protos and the retractable housings SensoGate or Ceramat. Highly accurate measurements even under difficult process conditions such as high pressure, high temperatures and high levels of impurities.
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Process Control Instruments
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burster präzisionsmeßtechnik gmbh
Measuring accuracy of up to 0.05 %, sampling rate 10 kHz maximal, innovative evaluation elements, i.e. windows, thresholds, trapeziums, envelope curves, freely definable mathematical operations, two synchronous processes can be monitored, 128 measuring programms, intelligent Signal sampling, programmable I/O functions, Ethernet, USB, RS232, extensive diagnostics and statistical analysis, all usual sensor interfaces, variable fieldbus interfaces, powerful PC Software
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Product
Vacuum Process And Chamber Environment Monitors
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Our process monitors are innovative in-situ process monitoring instruments that are fully integrated, application-specific packages, including component residual gas analyzers (RGAs), analytical equipment, and control software. Process mass spectrometers are used in varied applications, including; Semiconductor, Thin Film (CVD, Etch, PVD and degas), pharmaceutical lyophylization and bulk gas purity monitoring.
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Product
Industrial Thin Client
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Advantech’s compact, fanless and low-power Industrial thin client modules mainly used as process visualization tool monitoring work flow.
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Product
Process Controllers
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Orbit Controls process controllers are designed for direct connection to virtually all industrial sensors and signal sources. They can be used as process monitors to display the process variables to be measured or as process controllers to monitor processes. In addition to the digital display, the devices also have data interfaces, analog outputs and set point outputs. Simple process monitors are optimized in the factory for the desired measuring range and function at the customer's request. The programmable controllers can be parameterized on site via the keyboard or the data interface.
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Product
Camera Endpoint Monitor based on Real Time Laser Interferometry
LEM Series
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Our Real Time Interferometric Process Monitor provides high precision detection of film thickness and trench depth during the etching/deposition process.Depending on applications, LEM camera includes a 670 or 905 or 980 nm laser and when mounted on any dry etch/deposition process chamber with a direct top view of the wafer this generates a small laser spot on the sample surface.Interference occurs when monochromatic light hits the sample surface, resulting in different optical path lengths due to film thickness and height variations in the film.This allows the etch/deposition rate and thus thickness to be monitored in real time, also fringes counting or more complex analysis, providing enhanced process control Endpoint for a wide variety of processes. Additionally interfaces can be detected by their change in reflectivity.
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Counters and Timers
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Orbit Controls counters and timers are designed for connection to practically all industrial sensors and pulse sources . They can be used as process monitors to display the process variable to be measured or as process controllers for control and monitoring tasks. The devices display and process pulses and frequencies, as well as quadrature signals from incremental and absolute encoded rotary encoders. In addition to information on the display, the devices also generate data and analog outputs and monitor preselected limit values. The process parameters are entered via the keyboard so that the display is calibrated in the required units and the output signals, serial interfaces and limit values are optimized.
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Product
IR Temperature Sensor with GigE (Manual Focus)
FLIR A35
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The FLIR A35 is a thermal imaging temperature sensor for condition monitoring, process control/quality assurance, and fire prevention applications. The A35 integrates seamlessly into existing systems, offering comprehensive visual temperature monitoring. As part of the Ax5-Series, the A35 is among the only thermal imaging temperature sensors on the market to provide temperature linear output through GenICam™ compliant software.
