Motor Test
See Also: Motor
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Motor Test Instruments
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The absorbed energy of the DCE series Dyno is converted into heat in two rotors located at the external side of the coils . The rotors are designed with curvilinear cooling fins for fast dissipating heat into the atmosphere . This design provides with the smallest physical size for air cooled Eddy-Current Dyno . Simple construction and desirable speed-torque characteristics are adaptable to most of the applications.
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Traction and Induction Motor Test Systems
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Crest makes state-of-the art test systems for testing 3-phase AC motors used in traction and other industrial applications.
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Motor/Generator Test Equipment
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Winding ohmmeters RMO-M series measure winding resistance of inductive test objects such as electrical motors and generators. Motor test or generator test of winding resistance is especially important for early-stage failure detection.RMO-M series instruments generate true DC ripple-free current with automatically regulated measurement and discharge process. Even more, test instruments are portable and enclosed in a metal casing.Applications supported by DV Power motor/generator test equipment include:Winding resistance measurement of generators and electrical motorsResistance measurement of high-current bus bar jointsResistance measurement of cable splicesAll of the above-mentioned measurements are performed with the highest accuracy. The advanced DV-Win PC software enables collecting both numerical and graphical results. These features provide an easier and more efficient analysis. After the test, a DV-Win software generates a test report a single click. Finally, a user can easily customize the report and save it in different formats, such as XLS and PDF.
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Motor Test for Electric Scooters
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*The performance data of electric motors, in the majority of all cases, is performed by a brake test. Power input is calculated from current and voltage. Torque and power output are measured with a brake. It is important to reach, for each point, a persistent temperature. In case of large outer rotor BLDC motors, which are usually used for electric scooters, this traditional procedure may take many hours to complete, and is very complicated. *For several years, an innovative motor tester of MEA Testing Systems Ltd. is on the market. This testing system avoids any temperature confusion by testing a motor at constant temperature over the entire speed range. The test procedure is very fast, and gives the full load performances, including PWM current, voltage, torque, and driver efficiency, from stall up to no load. *During the test procedure, the motor is freely accelerated from stall to no load speed. The load of the motor is only the predetermined inertia of the rotor. From the moment of inertia and the acceleration, the torque of the motor is calculated and, also, the power output over the whole speed is given. Since the entire measuring time, depending on the motor size, is usually less than one second, the motor has no time to warm up. It remains at room temperature.
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Custom Motor Test Systems
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Magtrol's Customized Motor Test Systems (CMTS) are PC-based, turnkey systems custom designed and built to meet your specific motor testing requirements. By integrating Magtrol's motor test equipment with power supplies, adaptable fixtures, custom tables/cabinets, printers, etc., Magtrol's engineering team can customize PC-based, turnkey systems and modular test benches for almost any motor test application.
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Electric Motor QC Systems
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Megger Baker Instruments designs and manufactures electric motor test systems for original equipment manufacturers (OEMs) that help ensure their motors, generators and coils meet or exceed the quality expectations OEMs set with their customers. Baker motor quality control (QC) systems include the Baker WinAST automated stator tester, the Baker HV WinAST and the Baker WinTATS traction armature test system. Each incorporates the most effective electric motor test processes into a single automated instrument and can be customized to meet the specific testing needs of a given manufacturer.
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NI-9244, 400 Vrms L-N, 800 Vrms L-L, 50 kS/s/ch, 24-Bit, 3-Phase C Series Voltage Input Module
783106-01
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400 Vrms L-N, 800 Vrms L-L, 50 kS/s/ch, 24-Bit, 3-Phase C Series Voltage Input Module - The NI‑9244 performs single-ended analog input. The wide measurement range makes it ideal for high-voltage measurement applications such as phasor measurements, power metering, power quality monitoring, industrial machinery, and motor test. You can also perform transient and harmonic analysis with high-speed simultaneous sampling. The NI‑9244 offers three channels, so you can connect single‑ or three‑phase measurement configurations such as WYE and delta. You can incorporate the NI‑9244 into systems to meet standards such as IEC 61010‑1, C37.90 and C37.60, IEC 60255‑22‑(1:7), IEC 60255‑1, C37.188 Class M and P, EMC section of IEC 60870, EMC sections of IEC 61850, IEC 61000‑4‑30 Class S, and IEC 61000‑4‑7.
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On-Line Electric Motor Analyzer
EMAX
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We understand that shutting down electric motors for testing can be time consuming and costly. With the EMAX technology you can now test a motor while it is operating with no interruption to production. Within seconds the EMAX will provide a comprehensive detailed look at the Power Circuit, Power Quality, Stator, Rotor, and Air Gap.
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Elongation Tester
SC-5
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Shanghai Dean Electrical Co., Ltd
Executive standard: GB/T4074.3-2008/IEC60851-3; Inspection standard: JB/T4279.3-2008Used to test elongation (ductility) of copper wires covered with φ0.100-3.0 mmenamel, silk or other insulation materials and other metal wires with tensile strength ≤2000N;Application of SCM control allows for fast operation and strong anti-interference capacity;Preset elongation of samples with two-digit toggle switch and, when the preset value is reached during test, motor and counter would automatically stop action and display results;The instrument is capable of measuring elongation while also the tensile force and holding the maximum tensile force value during stretching;Clamps are designed according to characteristics of various wires to prevent samples from breaking at clamp jaws, easy to load samples and, after samples are compressed, enamel can be automatically broken;While sample is broken, movable clamp would automatically stop moving, with error between displayed and actual elongation value less than 1%;
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NI-9242, 250 Vrms L-N, 400 Vrms L-L, 50 kS/s/ch, 24-Bit, 3-Phase C Series Voltage Input Module
783107-01
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250 Vrms L-N, 400 Vrms L-L, 50 kS/s/ch, 24-Bit, 3-Phase C Series Voltage Input Module - The NI‑9242 performs single-ended analog input. The wide measurement range makes it ideal for high-voltage measurement applications such as phasor measurements, power metering, power quality monitoring, standard potential transformers, and motor test. You can also perform transient and harmonic analysis with high-speed simultaneous sampling. The NI‑9242 offers three channels, so you can connect single‑ or three‑phase measurement configurations such as WYE and delta.
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Test Stands: Mechanical and Motorized
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SHIMPO offers both motorized and mechnical test stands suitable for the most precise testing applications.
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Motor Octane Testing
DewTrak II MO
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DewTrakII MO dew point/humidity transmitter is an optical chill mirror hygrometer designed to continuously measure the moisture content and Barometric pressure in the motor octane testing process. It is used to monitor and ensure compliance with test
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NI-9225, 300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module
780159-01
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300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module - The NI‑9225 performs differential analog input. The wide measurement range is well suited for high-voltage measurement applications such as power metering, power quality monitoring, motor test, battery stack testing, and fuel cell tests. You can perform transient and harmonic analysis with high-speed simultaneous sampling. In addition, you can prevent ground loops and add safety to a system with 600 Vrms channel‑to‑channel isolation between the three NI‑9225 channels.
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Motor Test Bench For No Load Test
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The testing equipment is extensively used in industries for testing of motors under no load conditions.
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Adhesion and Peel Tester
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Test package for combination module adhesion/peel tester includes a motorized test stand, digital force gauge, AC adapter/charger for 115VAC or 230VAC, data acquisition and exporting software, scoring fixture, glue fixture and necessary attachments and cables to perform the above tests.
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Motorized Test Stands
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Imada offers basic and advanced motorized test stands that are available in Standard, High, and Low speeds.Use ZTS or ZTA force gauges with MX, MX2 or EMX Series test stands to enable force control and non destructive testing.
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COF Testers
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Coefficent of Friction Testers are composed of a motorized test stand, digital force gauge, COF sled and table and specialized software. COF testers measure the static and kinetic coefficients of friction of plastic film, sheeting and similar thin materials.
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Static Electric Motor Analyzers
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Baker Instruments’ static motor test equipment is the industry-leading suite of products for detecting weaknesses and faults in the insulation systems of electric motors, generators and coils. Employing both low-voltage and high-voltage tests – such as Baker’s signature surge test - these essential troubleshooting and predictive maintenance tools allow maintenance professionals to assess any need to maintain or replace specific motors and generators that support their business. Equally at home in the motor repair shop or on a plant floor, these testers ensure that the electrical condition of your rotating machinery is understood.
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Portable Motor Tester
MCEMAX
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By combining the capabilities of both offline and online into one portable package, PdMA has created the MCEMAX — the single most powerful electric motor testing tool available. Regardless of motor size, type, or condition the MCEMAX gives you the information needed to make critical decisions thereby increasing your plant’s reliability.
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Motor Test for Stepping Motors
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*Stable measurement: Since it uses Prony braking, this model provides stable measurement unaffected by moments of inertia and no coupling loss. In addition, the resulting measurements allow data correlation via the traditional double-balance method.*Precision measurement method: This model’s judgment of synchronization loss achieves high stability using algorithms developed by Sugawara Laboratories. Measurement mode can be chosen based on step angle. For pull-in torque, startup can be measured consistently from the holding state. Allows measurement at 1-Hz resolution.*Broad measurement range: This model offers a range of seven available measurement heads, from 0.5 N to 50 N, allowing use for high-precision measurements. Through selection and use of pulleys, this model can also be used to measure small motors of 0.5 mN·m or less or 500 mN·m motors. Pulley diameters and other settings are easily configured using a personal computer running Windows®. Note: Any of the seven available heads may be attached to a single measurement component.*High-visibility measurement data: Motor characteristics are easily ascertained on automatically plotted performance graphs. Measurement data can be overlaid up to four times. In addition, the cursor can be used to read accurate values from measurement points. Hard copies of data displayed on-screen can be printed from a personal computer.*Can be controlled using standard personal computers: Allows control of measurement operations and display and storage of data from a standard personal computer running Windows®. Data is stored in CSV-format files for compatibility with other software applications.
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Digital Insulation and Continuity Tester
Metra Insu 20
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Measurement of the insulation resistance on electrically dead equioment and systems with test voltages up to 1000 V. For testing motors, transformers, generators, switchgears. For testing of house hold appliances. Measurement of the insulation resistance of cables. Very useful for on-site maintenance and service departments.
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Coefficient of Friction Gauges
M5-2-COF
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The M5-2-COF coefficient of friction (COF) gauge is an integral part of a COF testing system, typically including a motorized test stand and COF fixture. With a capacity of 2 lbF [10 N], the gauge can be used to measure friction for a wide range of materials, ideal for conformance to ASTM D1894 and other relevant standards. Static and kinetic coefficients are displayed on the backlit LCD, and are calculated from a user-programmable sled weight.
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Wireless TRMS Clamp Meter w/ 3-Phase & Imbalance Motor Tests
DL599
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UEi Test & Measurement Instruments
TRMS Wireless Clamp Meter w/ 3-Phase & Unbalanced Load Tests
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Cogging Test System
CTS
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Magtrol’s Cogging Test System is a stand-alone test system designed to control and measure Detent Torque, Cogging Torque and Friction Torque. The test System includes a precision geared motor, a TS Series Torque Sensor integrating a 5 000 pulses encoder. CTS 100 to CTS 102 have a built-in security clutches to avoid system overload by mishandling when not in use. The geared motor drives the MUT (Motor Under Test) at a low speed from 1 to 10 rpm (respectively 8 rpm for CTS 103 and CTS 104), while acquiring its cogging torque related to angle position.
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Testing Hardtop Convertible
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Magtrol designed this Custom Motor Test System for the testing of motors used in hydraulic systems in hardtop convertible roof drives.
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Heavy Duty Dynamometers
MD-250-HD
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The MD-250-HD series dyno (SE/DE) was designed to be a performance dynamometer first with the added benefit of being able to test 2-wheel-drive heavy-duty vehicles such as truck, buses and commercial vehicles in addition to the standard car or light duty pick-up. The 250-HD is certified in the states of Colorado, Nevada and Utah for use in loaded-mode diesel smog testing programs because of its accuracy and reliability. No other dyno in its class offers more value or better in-house motor vehicle testing capabilities than the Mustang MD-250-HD. For starters, the MD-250-HD boasts a 1,500 horsepower measurement capacity at a top speed of 175 mph and a powerful air-cooled eddy current brake provides the MD-250-HD-SE with 900-hp worth ofloading capacity for steady state testing. Loading capacity can be increased to 1,500-hp via the optional DE model. The 250-HD can be upgraded to the 250-HD-SE-M via the addition of a 100 or 200 hp AC motor for transient testing of electric buses to measure range and regeneration or for emissions testing of IC engines. Do not be fooled by its compact size – the MD-250-HD is a serious dynamometer with serious tuning capabilities. The MD-250-HD uses a powerful eddy current power absorber, a frictionless, air-cooled braking device, to enable it to apply variable and steady state loading. A complete control and data acquisition system lets you design a wide range of tests or select from a host of pre-configured tests included with the standard system. The 250-HD’s four roller design makes setting up vehicles a snap – simply drive onto the 250-HD and let the tires settle in between the rollers. The 250-HD can be installed above-ground or below-ground, it’s your choice. The above-ground system utilizes an optional premium platform and ramp system with an above-ground restraint kit. The addition of an axle pull-down kit help keep the tires from slipping or trying to “climb out” of the rollers.
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Signature Surge Tester
TSM
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Compact cabinet that contains a multi-position carry/tilt handle and a rear plastic snap-on cover for cable storage and transportation in the shop or in the field. Tektronix TDS1002, 1 Billion Samples/sec, real time, programmable, storage oscilloscope and includes a built-in 3 phase test selector switch that facilitates 3 phase motor testing by mechanically re-positioning the ground terminal.
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Performance Dynamometer
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The MD-250-HD was designed to be a performance dynamometer first, with the added benefit of being able to test 2-wheel-drive heavy-duty vehicles such as truck, buses and commercial vehicles. No other dyno in its class offers more value or better in-house motor vehicle testing capabilities than the Mustang MD-250-HD. For starters, the MD-250-HD can boasts a 1,500 horsepower measurement capacity at a top speed of 175 mph and a powerful air-cooled eddy current brake provides the MD-250-HD with 900-hp worth of loading capacity for steady state testing.
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High Power Laboratory Testing System
FTF-HP
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Drive simulations with standard Electric Vehicle tests: FUDS, SFUDS, GSFUDS, DST and ECE-15LDrive Cycle TestingIntegration with motor test benchesCycle testing of EV/HEV Battery PacksBi-directional DC power supply
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Standalone OLTC Event Recorder – OTM-X
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The OTM-X is the only standalone recorder using the vibro-acoustic method and motor current testing to detect ONLINE your On-Load Tap Changer’s (OLTC) malfunctions.





























